Product Overview

Centrifugal Pumps Require Protection

    • If you use centrifugal pumps for any liquid-boiler feed water, condensate, or process fluids, a significant investment has been made in the pump, driver and related controls. Minimum flow protection is vital upon pump start up and low demand conditions. If reliable protection does not exist, the following unfavorable effects can interfere with the performance and reliable operation of the pump.
    • The liquid’s temperature will rise due to friction and hydraulic losses within the pump. Figure 2a illustrates the temperature rise in relationship to the H-Q curve. The curve indicates that at or near the best efficiency point, the temperature rise is minimal and not significant to the pump operation. The process flow removes the generated heat from the pump. The temperature increases as the flow through the pump is reduced. Frictional and hydraulic losses generate heat, while the quantity of fluid to which this heat is transmitted is reduced. The rise in temperature results in the formation of vapor. The elevated temperature / vapor pressure of the liquid results in problems ranging from damaged seals and bearings to complete failure of the rotating element.
    • Internal recirculation within the pump, often termed incipient recirculation, can cause a form of cavitation leading to impeller damage. Internal recirculation is illustrated in Figures 2b and 2c.High specific speed pumps have power curves which rise as the flow reduces. If adequate flow is not maintained, motor overload will result.

Widespread application on

      • Chemical industry
      • Petrochemical industry
      • Steel factory
      • Fire protection system
  • Traditional power plant
  • Paper-making industry
  • Shipment/shipping
  • Environmental protection industry

Minumum Flow Protection Methods

  • Continuous Recirculating System

    The desired minimum flow volume is recirculated regardless of the system demand for fluid. Fixed orifices reduce the pressure before discharging. Continuous recirculating provides reliable pump protection, however, it is very inefficient and costly. The pump and driver must be sized to allow for the additional flow that is recirculating even when the flow demand rate exceeds the required minimum flow. See Figure 3a.

      • Instrument Controlled System

        Recirculating occurs only when the process flow demand drops below the required minimum flow rate. Instrument controlled systems eliminate the inefficient and costly to operate constant recirculating systems. However, the necessary system components; check valve, flow meter, pressure reducing valve and related piping result in a considerable expense to purchase, install and maintain. See Figure 3b.

      • Automatic Recirculating Valves

        The automatic recirculating valve performs all flow sensing, bypass pressure reduction, reverse flow protection and modulating recirculating flow in an integral three port valve.The valve performs the same function of an instrumented system without the multitude of components, piping connections and system design expense. The valve is flow operated and does not require any air or electricity to operate.See Figure 3c.

ZD series Automatic Recycle pump protection valve

ZDT Model

      • Simple structure, low cost, the long life, suitable for Low pressure Working condition.
      • Cast valve body, can choose carbon steel or stainless steel material,ect.
      • Bypass flow big, maximum flow is 60% of main flow, KV value can be adjusted.
      • Bypass maximum operating pressure differential is 4MPa.
      • Pressure level is from PN16 to PN64, diameter is from DN25 to DN400.

ZDL Model

      • Multi-cage bypass, low noise, suitable for middle and low voltage conditions.
      • Forged steel valve body,can choose carbon steel or Stainless steel material, etc.
      • Standard bypass non-return valve function, maximum working pressure differential is 6MPa
      • With venturi port main flow check valve structure, be applicable for complicated working conditions.
      • Pressure grade from PN16 to PN100, diameter from DN25 to DN500.
      • Can select manual bypass operation function, used on fault conditions.

ZDM Model

      • Prevent cavitation multistage decompression bypass, reducing velocity, suitable for high pressure conditions.
      • Forged valve body, can choose C.S or S.S material, etc.
      • Standard bypass non-return valve function, maximum working pressure differential is 30MPa.
      • Pressure grade from PN16 to PN420, diameter from DN25 to DN500.
      • Can select manual bypass operation function, used on fault conditions.